Rev.Adv.Mater.Sci. (RAMS)
No 1, Vol. 27, 2011, pages 15-30

OPTIMIZED PARAMETERS FOR CARBON NANOTUBES
SYNTHESIS OVER Fe AND Ni CATALYSTS VIA
METHANE CVD

V.M. Sivakumar, A.Z. Abdullah, A.R. Mohamed and S.P. Chai

Abstract

Multi walled carbon nanotubes (MWNTs) were synthesized via methane chemical vapor decomposition using low-cost activated carbon (AC) as support for Fe and Ni catalyst. Maximum methane conversions of 98% and 42% were observed on Fe and Ni catalysts respectively at reaction temperature of 750 °C by on-line gas chromatography. Bundles of MWNTs with an average internal dia ~ 20nm at 850 °C over Ni catalyst and thin-walled CNTs (dia ~ 8 nm) formed over Fe catalysts were confirmed by morphological studies by transmission electron microscopy. CNTs formed over Fe catalyst illustrated a typical tip-growth phenomenon. The formation of MWNTs was further supported with the data obtained from thermogravimetric analysis. The ideal condition for CNTs growth was noticed under N2/CH4 gas flow ratio of 2:1 rather than H2/CH4 atmosphere. CH4 atmosphere.

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